June 02, 2020 Volume 16 Issue 21

Electrical/Electronic News & Products

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Intro to reed switches, magnets, magnetic fields

This brief introductory video on the DigiKey site offers tips for engineers designing with reed switches. Dr. Stephen Day, Ph.D. from Coto Technology gives a solid overview on reed switches -- complete with real-world application examples -- and a detailed explanation of how they react to magnetic fields.
View the video.


Bi-color LEDs to light up your designs

Created with engineers and OEMs in mind, SpectraBright Series SMD RGB and Bi-Color LEDs from Visual Communi-cations Company (VCC) deliver efficiency, design flexibility, and control for devices in a range of industries, including mil-aero, automated guided vehicles, EV charging stations, industrial, telecom, IoT/smart home, and medical. These 50,000-hr bi-color and RGB options save money and space on the HMI, communicating two or three operating modes in a single component.
Learn more.


All about slip rings: How they work and their uses

Rotary Systems has put together a really nice basic primer on slip rings -- electrical collectors that carry a current from a stationary wire into a rotating device. Common uses are for power, proximity switches, strain gauges, video, and Ethernet signal transmission. This introduction also covers how to specify, assembly types, and interface requirements. Rotary Systems also manufactures rotary unions for fluid applications.
Read the overview.


Seifert thermoelectric coolers from AutomationDirect

Automation-Direct has added new high-quality and efficient stainless steel Seifert 340 BTU/H thermoelectric coolers with 120-V and 230-V power options. Thermoelectric coolers from Seifert use the Peltier Effect to create a temperature difference between the internal and ambient heat sinks, making internal air cooler while dissipating heat into the external environment. Fans assist the convective heat transfer from the heat sinks, which are optimized for maximum flow.
Learn more.


EMI shielding honeycomb air vent panel design

Learn from the engineering experts at Parker how honeycomb air vent panels are used to help cool electronics with airflow while maintaining electromagnetic interference (EMI) shielding. Topics include: design features, cell size and thickness, platings and coatings, and a stacked design called OMNI CELL construction. These vents can be incorporated into enclosures where EMI radiation and susceptibility is a concern or where heat dissipation is necessary. Lots of good info.
Read the Parker blog.


What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.


Loss-free conversion of 3D/CAD data

CT CoreTech-nologie has further developed its state-of-the-art CAD converter 3D_Evolution and is now introducing native interfaces for reading Solidedge and writing Nx and Solidworks files. It supports a wide range of formats such as Catia, Nx, Creo, Solidworks, Solidedge, Inventor, Step, and Jt, facilitating smooth interoperability between different systems and collaboration for engineers and designers in development environments with different CAD systems.
Learn more.


Top 5 reasons for solder joint failure

Solder joint reliability is often a pain point in the design of an electronic system. According to Tyler Ferris at ANSYS, a wide variety of factors affect joint reliability, and any one of them can drastically reduce joint lifetime. Properly identifying and mitigating potential causes during the design and manufacturing process can prevent costly and difficult-to-solve problems later in a product lifecycle.
Read this informative ANSYS blog.


Advanced overtemp detection for EV battery packs

Littelfuse has introduced TTape, a ground-breaking over-temperature detection platform designed to transform the management of Li-ion battery systems. TTape helps vehicle systems monitor and manage premature cell aging effectively while reducing the risks associated with thermal runaway incidents. This solution is ideally suited for a wide range of applications, including automotive EV/HEVs, commercial vehicles, and energy storage systems.
Learn more.


Benchtop ionizer for hands-free static elimination

EXAIR's Varistat Benchtop Ionizer is the latest solution for neutralizing static on charged surfaces in industrial settings. Using ionizing technology, the Varistat provides a hands-free solution that requires no compressed air. Easily mounted on benchtops or machines, it is manually adjustable and perfect for processes needing comprehensive coverage such as part assembly, web cleaning, printing, and more.
Learn more.


LED light bars from AutomationDirect

Automation-Direct adds CCEA TRACK-ALPHA-PRO series LED light bars to expand their offering of industrial LED fixtures. Their rugged industrial-grade anodized aluminum construction makes TRACKALPHA-PRO ideal for use with medium to large-size industrial machine tools and for use in wet environments. These 120 VAC-rated, high-power LED lights provide intense, uniform lighting, with up to a 4,600-lumen output (100 lumens per watt). They come with a standard bracket mount that allows for angle adjustments. Optional TACLIP mounts (sold separately) provide for extra sturdy, vibration-resistant installations.
Learn more.


World's first metalens fisheye camera

2Pi Optics has begun commercial-ization of the first fisheye camera based on the company's proprietary metalens technology -- a breakthrough for electronics design engineers and product managers striving to miniaturize the tiny digital cameras used in advanced driver-assistance systems (ADAS), AR/VR, UAVs, robotics, and other industrial applications. This camera can operate at different wavelengths -- from visible, to near IR, to longer IR -- and is claimed to "outperform conventional refractive, wide-FOV optics in all areas: size, weight, performance, and cost."
Learn more.


Orbex offers two fiber optic rotary joint solutions

Orbex Group announces its 700 Series of fiber optic rotary joint (FORJ) assemblies, supporting either single or multi-mode operation ideal for high-speed digital transmission over long distances. Wavelengths available are 1,310 or 1,550 nm. Applications include marine cable reels, wind turbines, robotics, and high-def video transmission. Both options feature an outer diameter of 7 mm for installation in tight spaces. Construction includes a stainless steel housing.
Learn more.


Mini tunnel magneto-resistance effect sensors

Littelfuse has released its highly anticipated 54100 and 54140 mini Tunnel Magneto-Resistance (TMR) effect sensors, offering unmatched sensitivity and power efficiency. The key differentiator is their remarkable sensitivity and 100x improvement in power efficiency compared to Hall Effect sensors. They are well suited for applications in position and limit sensing, RPM measurement, brushless DC motor commutation, and more in various markets including appliances, home and building automation, and the industrial sectors.
Learn more.


Panasonic solar and EV components available from Newark

Newark has added Panasonic Industry's solar inverters and EV charging system components to their power portfolio. These best-in-class products help designers meet the growing global demand for sustainable and renewable energy mobility systems. Offerings include film capacitors, power inductors, anti-surge thick film chip resistors, graphite thermal interface materials, power relays, capacitors, and wireless modules.
Learn more.


Researchers create paper-thin transistor that handles more than 8,000 V

The advancement surpasses silicon and other technologies, and could help improve distances that electric cars and locomotives can travel.

By Cory Nealon, University At Buffalo

People love their electric cars, but not so much the bulky batteries and related power systems that take up precious cargo space.

"The passivation layer is a simple, efficient, and cost-effective way to boost the performance of gallium oxide transistors," says Uttam Singisetti, associate professor of electrical engineering, University at Buffalo.

 

 

 

 

Help could be on the way from a gallium oxide-based transistor under development at the University at Buffalo.

In a study published in the June edition of IEEE Electron Device Letters, electrical engineers describe how their tiny electronic switch can handle more than 8,000 volts (V), an impressive feat considering it's about as thin as a sheet of paper.

The transistor could lead to smaller and more efficient electronic systems that control and convert electric power in electric cars, locomotives, and airplanes. In turn, this could help improve how far these vehicles can travel.

"To really push these technologies into the future, we need next-generation electronic components that can handle greater power loads without increasing the size of power electronics systems," says the study's lead author, Uttam Singisetti, who adds that the transistor could also benefit microgrid technologies and solid-state transformers.

Singisetti, PhD, associate professor of electrical engineering at the UB School of Engineering and Applied Sciences, and students in his lab have been studying the potential of gallium oxide, including previous work exploring transistors made from the material.

Perhaps the chief reason researchers are exploring gallium oxide's potential for power electronics is a property known as "bandgap."

Bandgap measures how much energy is required to jolt an electron into a conducting state. Systems made with wide-bandgap materials can be thinner, lighter, and handle more power than systems made of materials with lower bandgaps.

Gallium oxide's bandgap is about 4.8 electron volts, which places it among an elite group of materials considered to have an ultrawide bandgap.

The bandgap of these materials exceeds that of silicon (1.1 electron volts), the most common material in power electronics, as well as potential replacements for silicon, including silicon carbide (about 3.4 electron volts) and gallium nitride (about 3.3 electron volts).

A key innovation in the new transistor revolves around passivation, which is a chemical process that involves coating the device to reduce the chemical reactivity of its surface. To accomplish this, Singisetti added a layer of SU-8, an epoxy-based polymer commonly used in microelectronics.

The results were impressive.

Tests conducted just weeks before the COVID-19 pandemic temporarily shuttered Singisetti's lab in March show the transistor can handle 8,032 V before breaking down, which is more than similarly designed transistors made of silicon carbide or gallium nitride that are under development.

"The higher the breakdown voltage, the more power a device can handle," says Singisetti. "The passivation layer is a simple, efficient, and cost-effective way to boost the performance of gallium oxide transistors."

The graph image on the left shows the breakdown voltage of three different versions of the gallium oxide transistor. The illustration on the right shows the configuration and materials that make up the transistor that achieved a breakdown voltage of more than 8,000 V. [Credit: University at Buffalo]

 

 

 

 

Simulations suggest the transistor has a field strength of more than 10 million V (or 10 MV) per centimeter. Field strength measures the intensity of an electromagnetic wave in a given spot, and it eventually determines the size and weight of power electronics systems.

"These simulated field strengths are impressive. However, they need to be verified by direct experimental measurements," Singisetti says.

Additional authors of the study include current and past members of Singisetti's research lab: Sudipto Saha, Shivam Sharma, and Ke Zeng.

The research was supported by the U.S. Air Force Office of Scientific Research and by the U.S. National Science Foundation.

Published June 2020

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